Customized Coating Machine

Features: The whole machine is designed with a hundred level purification level Roll up: Dual station zero speed feeding structure, roll core without wrinkles Unwinding: Dual station flying knife structure, expanded air shaft supporting material roller, high-speed uninterrupted automatic roll changing Drying methods: hot oil heating, steam heating, hot air heating, natural gas heating, electric heating Coating methods: micro concave roller coating, comma roller coating, strip extrusion coating, reverse kiss coating, wire rod coating, multi roller coating

Customized Coating Machine: Precision-Engineered Solutions for Your Production Needs

Are you battling to discover coating gear that impeccably matches your interesting generation prerequisites? A Customized Coating Machine might be precisely what you require. At Shaanxi Beiren Printing Machinery Co., Ltd., we plan and make bespoke coating frameworks custom fitted to your particular substrate materials, coating liquids, and exactness prerequisites. With over 60 a long time of fabricating brilliance since 1967, we get it that each generation line faces interesting challenges. Whether you're working with complex non-Newtonian liquids, working in space-constrained offices, or requesting ultra-precision thickness consistency, our customized arrangements provide comes about that off-the-shelf gear basically cannot match.

Why Choose Our Tailored Coating Solutions?

Your generation challenges merit more than bland solutions.

Standard coating machines regularly drop brief when dealing with specialized materials or requesting tight resiliences. Our designing group works closely with you to get it your correct needs.

We right now hold over 70% showcase share over China, with more than 4,000 machines working around the world. This victory stems from our commitment to making gear that fathoms genuine fabricating problems.

Beiren Printing Machinery Factory

Our Customized Coating Machine feature hundred-level refinement plan benchmarks. This guarantees steady quality for applications requiring clean generation environments.

Each framework coordinating progressed coating strategies including:

  • Micro concave roller coating
  • Comma roller coating
  • Strip extrusion coating
  • Reverse kiss coating
  • Wire rod coating
  • Multi roller coating

You can select the innovation that best matches your liquid thickness, craved coating thickness, and generation speed requirements.

Technical Specifications That Matter

Here's what sets our coating machines apart:

Specification Details
Coating Width Range 300mm to 3000mm+
Maximum Speed Up to 300m/min
Viscosity Handling 1 cps to 100,000 cps
Unwinding System Dual-station flying knife structure with automatic roll changing
Roll-up System Dual-station zero-speed feeding, wrinkle-free roll core
Drying Methods Hot oil, steam, hot air, natural gas, electric heating
Tension Control Multi-zone servo system with load cell feedback
Production Environment Class 100-1000 cleanroom compatible
Manufacturing Facility 30,000 square meter assembly workshop
Annual Capacity 220+ machines manufactured yearly

Flexible Drying Systems for Every Application

Your coating equation decides your drying requirements.

We offer numerous warming arrangements to optimize dissolvable dissipation without compromising coating quality. Hot oil warming gives fabulous temperature consistency. Steam warming offers cost-effective operation for water-based coatings. Normal gas and electric warming donate you adaptability based on your facility's infrastructure.

Each drying framework can be zoned to make particular temperature profiles. This anticipates surface cleaning whereas guaranteeing total dissolvable removal.

Advanced Feeding and Unwinding Technology

Material taking care of makes or breaks coating quality.

Our dual-station loosening up framework highlights flying cut structure with extended discuss shafts. This permits high-speed programmed roll changing without ceasing generation. You minimize downtime and maximize throughput.

The dual-station roll-up framework works at zero speed amid bolstering. This dispenses with wrinkles at the roll core—a common issue with ordinary designs.

Both frameworks utilize accuracy pressure control to avoid substrate extending or wrinkling amid coating application.

Qualification Certificate

Qualification Certificate

Industries We Serve For Customized Coating Machine

Our Customized Coating Machine solutions address challenges across multiple sectors:

New Energy Manufacturing: Battery electrode coating requires extreme precision. Our slot-die systems coat cathode and anode slurries onto foils with the loading uniformity critical for cell performance. These machines operate reliably in controlled dry room environments.

Optical and Display Production: Touchscreen films, OCA adhesives, and hard-coat layers demand optical-grade quality. Our micro-gravure technology delivers flaw-free coatings within cleanroom specifications.

Medical and Pharmaceutical Applications: Transdermal patches and oral dissolves require gentle handling of heat-sensitive ingredients. Our low-temperature drying zones and stainless steel fluid paths meet stringent compliance requirements.

Flexible Packaging: Multi-layer barrier films need consistent adhesion profiles. Our coating systems handle both solvent-based and water-based chemistries with appropriate safety certifications.

Our Manufacturing Excellence

Quality starts in the workshop.

Our 30,000 square meter facility houses over 50 machining centers imported from Japan (Okuma), Germany, and other leading manufacturers. We produce all critical machine components in-house. This gives us complete quality control over every part.

More than 100 senior engineers comprise our R&D department. They continuously advance coating technology to meet evolving industry demands. This strong technical foundation enables us to tackle complex engineering challenges.

Every machine undergoes rigorous internal testing before delivery. We verify all performance specifications to ensure your equipment performs exactly as promised.

Gravure printing machinery factory workshop

Technical Support and Customization Process

Working with us is straightforward.

First, we discuss your specific coating requirements—substrate type, coating fluid properties, desired thickness, and production speed. Our engineers analyze your application and recommend appropriate coating head technology.

Next, we design your machine configuration including width, drying system, tension control zones, and cleanroom compatibility if needed. You receive detailed specifications for approval.

After design approval, fabrication typically requires 4 to 8 months depending on complexity. This covers manufacturing, assembly, and comprehensive testing.

We provide installation support and operator training. Our service team remains available for ongoing technical assistance.

Exhibition Consultation

Exhibition Consultation

FAQ

Q: What is the typical lead time for a product?

A: Fabrication typically requires 4 to 8 months depending on complexity, covering manufacturing, assembly, and comprehensive testing. Our team will provide a precise timeline after analyzing your specific requirements.

Q: Can your machines handle both solvent-based and water-based coating formulations?

A: Yes, our coating systems are designed to handle a wide viscosity range (1 cps to 100,000 cps) and support both solvent-based and water-based chemistries. We offer multiple drying configurations including hot oil, steam, hot air, and electric heating to optimize performance for your specific coating formula.

Q: Do you provide installation and operator training services?

A: Absolutely. We provide comprehensive installation support and operator training with every machine. Our service team remains available for ongoing technical assistance to ensure optimal performance throughout the equipment's lifetime.

Q: What is the minimum and maximum coating width you can manufacture?

A: Our products accommodate coating widths ranging from 300mm to over 3000mm, with maximum speeds up to 300m/min. We design each system to match your specific substrate dimensions and production requirements.

Printing machinery packaging and shipping

Ready to Optimize Your Coating Process?

If standard equipment isn't meeting your needs, a Customized Coating Machine from Shaanxi Beiren offers the precision, flexibility.

Email us at: sxbr1967@shaanxibeiren.com​​​​​​​

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