How Much Do You Know About Shaanxi Beiren's New Dual-station Solvent-free Compound Machine?

Seize the opportunity, create advantages, and innovate brilliantly.

 

Solvent-free compounding has been widely popularized in the flexible packaging industry due to its advantages of high speed, environmental protection, and low operating costs. However, as customers have higher and higher requirements for product quality and production efficiency, the advantages of dual-station solvent-free composite equipment have attracted the attention of customers.

 

SLII-400 dual-station solvent-free compounding machine is a high-grade compounding equipment developed by Shaanxi Beiren on the basis of foreign technical cooperation. The equipment is compact in design, easy to operate, well-manufactured parts and components, advanced in control technology, and fully driven by servo motors.

 

Reasonable design structure

 

Rewinding and unwinding unit

 

Pneumatic cone-top structure makes loading and unloading coils convenient and fast, reducing labor intensity of workers. Rewinding, unwinding and cutting actions are intelligently matched, reducing the number of splices for the finished product. Three kinds of curve winding tension taper are beneficial to the stable winding of different products.

 

gluing unit

 

Five-roll gluing structure, comprehensive accuracy error <5μm, gluing uniformity deviation <±0.05g/m2, gluing accuracy far higher than the national standard.

 

compound unit

 

The three-roller lamination structure, the compound is smooth, and the defects such as compound white spots and bubbles are completely eliminated; after compounding, the cooling roller is arranged, which is beneficial to the cooling and shaping of the compound material, and at the same time improves the transparency of the compound product.

 

Control System

 

The whole machine is driven by servo motor, with fast response speed; tension closed-loop control, high control precision.

 

smart gene

 

One-key tension matching function, standard configuration of process database and storage menu; seamless connection with customer MES, ERP and other upper systems to achieve digital and intelligent production; with a remote operation and maintenance service system, which can fully control the production and operation status of the equipment in real time .

 

Excellent production performance

 

High production efficiency

 

The non-stop refueling reduces the speed up and down and downtime caused by the downtime and refueling, and improves the production efficiency.

 

High yield

 

Avoid the waste loss of single-station equipment speed up and down.

 

High compound quality

 

The consistency of composite working conditions is good, which is conducive to stabilizing product quality; constant speed operation, more stable glue coating, and smoother winding.

 

save manpower

 

The single-station solvent-free laminating machine frequently replaces the material roll, and the number of times to change the material roll is as many as ten times per shift. SLII-400 double-station solvent-free compound machine has the function of non-stop material change, which can effectively reduce the frequency of roll change. To complete the same production capacity, the two-station solvent-free laminator requires fewer personnel.

 

A number of well-known customers in the industry have conducted a variety of composite process tests at 400m/min in Shaanxi Beiren Factory, which not only fully meet the production requirements, but also have outstanding advantages in a number of performance indicators: such as rewinding table, roll middle, roll bottom loss Data, etc. to achieve the desired effect; the uniformity and precision of gluing are higher than the industry average.

 

At present, several sets of Shaanxi Beiren SLII-400 dual-station solvent-free compound machines are running at the customer's factory. Over the years, Shaanxi Beiren has been deeply involved in the field of solvent-free compounding, and has rich technical accumulation in the manufacture of solvent-free compounding equipment. I believe that the SLII-400 dual-station solvent-free compounding machine will become an important consideration when planning and optimizing your production line. Choose, look forward to your continued attention!