Introduction: In recent years, domestic economic development has been under severe pressure, Traditional manufacturers are facing high challenges. With the implementation of the “Made in China 2025” strategy,the transformation and updating of traditional manufacturing industry, automation and intelligent have become the important direction of development. In packaging & printing industry, the arrival of the smart factory era is going to set a vigorous digital intelligence revolution boom.
Printing and packaging enterprises' smart revolution is extremely urgent
At present, the domestic printing industries are facing a difficult internal and external environment. On the one hand, over capacity, fierce competition, and increasing customer demand for personalization and other factors resulting the printing enterprises develop slower and decrease the profits; On the another hand, the printing enterprises still troublesome when come to recruit new staff、the rise of the costs, huge environment protect pressure and so on. Under the combined action of these internal and external environment, printing enterprises face great pressure of transformation, they urgently need to reduce the costs, increase the efficiency, transform and upgrade the intelligent and green production of lean production.
What does a smart printing factory looks like?
Mr. Chen Bangshe, the chairman of Shaanxi Beiren, said that the digital intelligent (printing) factory is based on internet technology, internet of things technology and automatic logistics technology to integrate software, hardware technology and management ideas. Enterprise ERP、MRP systems, intelligent supply chain system, equipment management system, manufacturing management system and big data analysis and cloud system have been seamless docked and scheduled through a central control platform. In this way to achieve the planning and designing of the integrated system and the implementation and operation of the order, personnel, logistics, equipment and warehousing of the whole factory.
Shaanxi Beiren Digital Smart (printing) Factory Introduction:
With the gradual integration of "Internet +", intelligent manufacturing, intelligent production, big data and other technologies with the manufacturing industry, which creates the possibility for the intelligent upgrade and transformation and the forming of smart factory in printing and packaging industry. In the end of 2015, Shaanxi Beiren has already established the smart factory business division, digital smart printing factory projects are gradually developed through the introduction of technologies such as Internet of things, big data and cloud computing. In digital smart printing factory, from the storage of raw materials to actual manufacturing process, then the final products come out, basically complete by the intelligent equipment of each process, greatly reduce the human intervention, and these help the printing packaging enterprise solve the problem of labor problem. (At present, the printing intelligent project which Shaanxi Beiren cooperated with one company has already landed and will be put into production.)
The advantages of Shaanxi Beiren Digital Intelligent (printing) Factory
Improve the timeliness and accuracy of information;
Optimize enterprise inventory and reduce capital occupation;
Improve the accuracy and control of production plans;
Improve the working efficiency and manufacturing ability;
Increase the accuracy of the financial budget;
Improve the scientific management and enterprise core competitiveness;
Compress cost, realize the integration of information flow, logistics, capital flow, business flow and value flow.
Diversified digital intelligent transformation plans
Shaanxi Beiren can provide a complete set of digital intelligent (printing) factory solutions according to customer needs; at the same time, it provides several digital intelligent upgrade and renovation plans according to the specific situation of printing and packaging enterprises.
| No. | Template included | Implementation effect |
| Scheme 1 | ERP,MES,central control room | Workshop operation visualization, Production reporting automation, Paperless order, Intelligent data analysis, Quality management traceability |
| Scheme 2 | ERP, MES, central control room, intelligent storage | Add intelligent three-dimensional warehouse based on scheme 1,Make full use of the limited space in the warehouse |
| Scheme 3 | ERP, MES, central control room, intelligent storage, intelligent equipment | Add automatic load-unload、automatic turning、intelligent curing barn based on scheme 2, increase loading efficiency |
| Scheme 4 | ERP, MES, central control room, intelligent storage, intelligent equipment, intelligent logistics | Add intelligent logistics based on scheme 3, make it more reasonable and smooth for material transport,avoid material accumulation |
| Scheme 5 | ERP, MES, central control room, intelligent storage, intelligent equipment, intelligent logistics, intelligent packaging production line | Add intelligent packaging production line based on scheme 4,increase finished product packaging and stacking efficiency and quality |
The effect after the implementation of intelligent transformation scheme
The three-dimensional diagram of the classic layout of Shaanxi Beiren intelligent factory
Through real-time data feedback and resource management,the delivery time to be shorted 20%~25%;
Save labor cost 15%~20%;
Processing product reduce 30% approx,save 20%~30% capital expenditures;
Save 10%~20% material cost
Shaanxi Beiren Printing Machinery Co., Ltd has devoted to research and development, produce, selling the kinds of film rotogravure printing machine, paper rotogravure printing machine, CI type flexo printing machine, Precision coating machine, Lamination machine, environmental protection and energy saving equipment and parts of related machines, The mainly business and products as following:
Intelligent factory integrated solution and implementation for packaging and printing industry
In-line rotogravure printing machine for printing food, medicine, daily cosmetics packages etc.
CI type flexo printing machine for printing wide paper printing, aseptic packaging or easy deformation film printing
Inline paper rotogravure printing machine
In-line rotogravure printing machine special for cigarette package
In-line rotogravure printing machine for pre-printing paper
Aseptic packaging material printing, embossing, punching machine
Precision coating lamination machine suitable for kinds of Industrial substrate
Solar back sheet coating machine, Solar back sheet coating & lamination production line
PVDC coating machine, film coating machine, seal packaging material coating machine, coating production line
High grade cleaning precision coating production line
Dry & wet lamination machine for film or paper, lamination equipment, triplex dry lamination machine
Dry & wet lamination machine for al-foil, lamination equipment, triplex dry lamination machine
Single arm solvent-less lamination machine for food and medicine packages.
Turret type solvent-less lamination machine for food and medicine pacages.
VOCs treatment equipment, solvent recovery equipment, RTO, LEL etc energy saving equipment.
For more details information about Shaanxi Beiren, please consult the following contact:
International Sales hotline: +86-913-2118681
Email: sales@shaanxibeiren.com;international.sales@shaanxibeiren.com
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